Key features of Fusion with PowerMill

The evolving capabilities in Fusion with PowerMill® enable easier 3- and 5-axis CAM programming, helping manufacturers get more from their subtractive, additive and hybrid machines.

Every CAD support

Import surfaces, solids or meshes from mainstream CAD systems and produce NC code even if data is poor quality

High-efficiency roughing

Choose from a range of roughing strategies to remove material quickly and maximise cutter life

Comprehensive finishing

Access a library of finishing toolpaths to produce precision parts with exceptional surface finish

Multi-axis machining

Simplify 3+2 and 5-axis machining to produce parts with fewer setups, shorter tools, and faster feeds and speeds

Toolpath optimisation

Make global or localised edits to your toolpaths without the need for lengthy, wasteful recalculations

Toolpath verification

Check individual toolpaths or entire projects to find and fix problems before they cause expensive mistakes

Machine simulation

Use a 3D model of your CNC machine to simulate toolpaths and identify collisions, near-misses or over-travel

Post-processing

Use configurable post-processor files to export safe and efficient NC code to suit your specific machine

User-defined automation

Embed your best practices into templates and macros and share with others to automate common tasks

Hybrid manufacturing

Create, control and simulate deposition strategies for driving high-rate additive processes such as DED and FFF

Industrial robots

Offline programming and simulation of industrial robots with analysis to avoid singularities and over-travel

Industry-specific solutions

Access specialised strategies to manufacture ports, manifolds, blades, blisks and impellers

More features of Fusion with PowerMill

Production machining

Expert performance

PowerMill uses 64-bit, multi-threading technology to complete common CAM programming tasks faster, even on large, complex parts consisting of surfaces, solids or meshes. Faster processing times mean you can start machining sooner or explore alternative solutions. (video: 2:46 min.)


High-efficiency roughing

Choose from a range of roughing strategies to remove material quickly and efficiently. Advanced options allow you to configure the toolpath to suit your specific tool type and material, helping maintain constant tool load and maximise cutter life. (video: 3:14 min.)


Comprehensive finishing

Access a vast library of finishing and rest-finishing toolpaths for increased programming flexibility. Achieve exceptional levels of precision and surface finish using advanced settings that suit your specific CNC machine, resulting in parts that require little to no manual polishing. (video: 3:01 min.)


Rest finishing

Choose from a range of toolpaths designed to accurately identify and efficiently remove unmachined stock from previous operations or cutting tools. (video: 2 min.)


Toolpath optimisation

Use powerful toolpath editing options to make global or localised changes to toolpaths without the need for lengthy recalculations. Choose to delete, limit, reverse, reorder, combine or divide entire toolpaths or individual segments using different selection methods. (video: 2:42 min.)


Machining setups

Use separate machining setups to help manage how you cut parts, resulting in faster CAM programming and fewer mistakes. Set default values for setup parameters such as model location, collision checking against fixturing, output workplane, CNC machine and more. (video: 1:52 min.) 


Leads and links

Precisely control how the cutting tool enters and exits material with a large range of lead and link options. Choose whether to update the entire toolpath or individual links. (video: 1:32 min.)


Exclude flat regions

Reduce overall machining times by excluding flat regions when calculating finishing toolpaths, then machine those regions using separate toolpaths and flat bottomed cutting tools. (video: 1:21 min.)


Automatic model filleting

Automatically add fillets to all internal corners on the current 3D model, to allow the creation of safer toolpaths that increase tool life and help to avoid tool breakages. (video: 1:56 min.)


Hole drilling

Streamline the identification, programming and drilling of holes. Choose from a range of cycle types and tool retraction options to create safe and efficicent NC code for use with 3-axis and 3+2 machinery.


Cutting tool support

Build a searchable database of cutting tools and share with your team for greater consistency. Define tool and holder geometry, including standard cutters and customised form tools. Automatically calculate feeds and speeds based on stock material.