Create CAM documentation

00:02

Create cam documentation.

00:05

After completing this video, you'll be able to create a set up sheet,

00:09

create an NC program and post process a CAM setup

00:14

in fusion 3 60. We want to carry on with the data set. From our previous example.

00:18

At this point, we've not only set up operation one or our set up.

00:22

We've also created all the tool paths required

00:25

to machine the first position of our part.

00:28

This

00:29

one represents all the tool paths to cut the geometry of the caliper

00:33

before it needs to be flipped over and held in soft jaws.

00:36

But in order for us to machine the part,

00:38

we need to create a few extra pieces of documentation.

00:42

One is going to be the NC program or NC code that goes directly to control the machine.

00:47

And another is going to be our setup sheet or an extra set of

00:51

instructions that helps a machine operator understand how to set the part up,

00:55

what tools to use and how long the program should take.

00:58

So the first thing that we want to do is make sure that we've got

01:02

one selected

01:03

and then go to our setup menu and create an NC program,

01:07

an NC program in fusion 3 60 is going to be

01:10

a container for all the various settings that we need.

01:14

For example, we're gonna be using the

01:16

next GEN control post processor.

01:19

This is the same post processor that we use

01:21

to machine our piston earlier on in the courses.

01:25

However,

01:25

if you're using a different machine or a different control

01:28

now would be the time for you to select that.

01:31

We also have the chance to change the name or

01:33

number of our program as well as our comment,

01:36

this information comes directly from our setup and in this case,

01:39

we're gonna leave it as is, but we will be addressing this in a future video,

01:43

talking about notes and comments and where they show up in the code,

01:47

we can have the file opened in an NC editor. After the fact,

01:51

this is based on the settings in your user preferences by default,

01:55

this is most likely vs code.

01:57

If you're using a windows machine,

01:59

on the right hand side are additional post properties because the host,

02:03

next gen control is going to be somewhat generic across a large range of machines. So

02:09

you might want to go in and configure whether

02:11

or not your machine is using a chip transport,

02:13

for example,

02:14

or if you have a tool setting program,

02:17

we're gonna leave all the default settings.

02:19

But it is important that you do understand what options you have.

02:22

And if you need to customize or configure this for your own machine.

02:26

Next,

02:27

we want to go to the operations and make

02:29

sure that all the operations are displayed here.

02:31

Now,

02:32

one critical step that we skipped throughout this

02:34

process because we were focusing on tool pa creation

02:38

was the actual naming of each of the tool paths.

02:41

We're gonna go back and change the names of these.

02:43

But for right now, we wanna just make sure that we identify that everything in

02:48

one is selected.

02:49

All the work coordinate systems are set at one,

02:51

so they all match and all the tools are listed here,

02:55

we're gonna select, OK?

02:57

And then we're gonna left click on the NC program and

02:60

we're gonna call this NCOP one and I'm gonna say space

03:04

caliber front. So that way we know it's the NC program for the caliber front.

03:09

We are going to be machining the caliper back as a challenge.

03:13

And you should be able to follow all the same process that we

03:15

did to machine both the piston and this part of the caliber.

03:19

So now that we have our NC program,

03:21

we have the steps in place to create our NC code as well as the setup sheet.

03:26

But it's a great time for us to go back,

03:28

review our tool paths and rename them if needed.

03:31

The names that we see here will be displayed in the code.

03:34

So it's a good idea for us to name them something meaningful.

03:38

So in this case,

03:38

I'm gonna change adaptive one to rough caliper front and

03:44

this is what will be displayed in the NC code.

03:47

Our two D contour is going to be finish external.

03:52

Our two D pocket is going to be semi rough or

03:58

the bore tool path is going to be for us to finish the bore.

04:03

So finish bo

04:05

our two D pocket was for finishing the flats.

04:09

So we're gonna go ahead and just call it finish flats.

04:12

Our two D contour was to finish the caliper or the rotor relief area.

04:18

So we're gonna call this finish rotor relief.

04:22

And then our drilling, we're gonna leave it drill 12 and three,

04:26

our bore. I'm gonna leave that at bore and our two D chan,

04:29

I'm gonna leave it chan

04:31

if we right click and we edit the NC program and go to our operations,

04:34

we can see the names of all of these have updated.

04:37

So at this point, it's a good idea for us to right click and select post process.

04:43

When we post this again.

04:44

For me,

04:45

this is gonna open up in visual studio code depending on what

04:49

you have set for your text editor or your code reader.

04:52

It will open up in that for you.

04:54

For me, I just want to identify a few key areas.

04:57

First, I want to identify the tools that are listed at the top.

05:00

I want to identify the coordinate system. In this case, G 54

05:05

and make sure that my comments are coming through.

05:07

In this case, rough caliper front.

05:09

This can be saved again locally,

05:11

it can be saved in fusion team and this can be carried out to the machine.

05:16

The next piece of this is going to be our setup sheet.

05:19

We're going to right click and we're gonna select set up sheet from our NC program.

05:24

The setup sheet is going to be saved in the same location as your data set. By default,

05:28

it's gonna have the name of your NC program in this case, 10100. And we can select save

05:36

from here. We have a configurable setup sheet.

05:39

It'll be saved in the data panel in this project.

05:41

We can also save it or print it externally if needed.

05:45

When we look through here, we just want to identify some various basic settings,

05:50

the tools that are being used the estimated cycle time.

05:54

And as we scroll down the coordinate system location,

05:56

this is displayed very clearly in the image.

05:59

We can see the stock, we can see the caliper, we can see where the W CS is located.

06:04

It's listed as W CS one which is G 54.

06:08

And we can also see the stock size four by two by 1.75. And that's an XY and Z.

06:14

So we scroll down each of the tool paths are shown here

06:17

and we can get a good idea of the tool and the time it's going to take for each of those.

06:22

So now that we have all that information,

06:24

it's a good time for us to make sure the part is ready to be machined.

06:28

But before that,

06:29

make sure that everything is saved before moving on to the next step.

Video transcript

00:02

Create cam documentation.

00:05

After completing this video, you'll be able to create a set up sheet,

00:09

create an NC program and post process a CAM setup

00:14

in fusion 3 60. We want to carry on with the data set. From our previous example.

00:18

At this point, we've not only set up operation one or our set up.

00:22

We've also created all the tool paths required

00:25

to machine the first position of our part.

00:28

This

00:29

one represents all the tool paths to cut the geometry of the caliper

00:33

before it needs to be flipped over and held in soft jaws.

00:36

But in order for us to machine the part,

00:38

we need to create a few extra pieces of documentation.

00:42

One is going to be the NC program or NC code that goes directly to control the machine.

00:47

And another is going to be our setup sheet or an extra set of

00:51

instructions that helps a machine operator understand how to set the part up,

00:55

what tools to use and how long the program should take.

00:58

So the first thing that we want to do is make sure that we've got

01:02

one selected

01:03

and then go to our setup menu and create an NC program,

01:07

an NC program in fusion 3 60 is going to be

01:10

a container for all the various settings that we need.

01:14

For example, we're gonna be using the

01:16

next GEN control post processor.

01:19

This is the same post processor that we use

01:21

to machine our piston earlier on in the courses.

01:25

However,

01:25

if you're using a different machine or a different control

01:28

now would be the time for you to select that.

01:31

We also have the chance to change the name or

01:33

number of our program as well as our comment,

01:36

this information comes directly from our setup and in this case,

01:39

we're gonna leave it as is, but we will be addressing this in a future video,

01:43

talking about notes and comments and where they show up in the code,

01:47

we can have the file opened in an NC editor. After the fact,

01:51

this is based on the settings in your user preferences by default,

01:55

this is most likely vs code.

01:57

If you're using a windows machine,

01:59

on the right hand side are additional post properties because the host,

02:03

next gen control is going to be somewhat generic across a large range of machines. So

02:09

you might want to go in and configure whether

02:11

or not your machine is using a chip transport,

02:13

for example,

02:14

or if you have a tool setting program,

02:17

we're gonna leave all the default settings.

02:19

But it is important that you do understand what options you have.

02:22

And if you need to customize or configure this for your own machine.

02:26

Next,

02:27

we want to go to the operations and make

02:29

sure that all the operations are displayed here.

02:31

Now,

02:32

one critical step that we skipped throughout this

02:34

process because we were focusing on tool pa creation

02:38

was the actual naming of each of the tool paths.

02:41

We're gonna go back and change the names of these.

02:43

But for right now, we wanna just make sure that we identify that everything in

02:48

one is selected.

02:49

All the work coordinate systems are set at one,

02:51

so they all match and all the tools are listed here,

02:55

we're gonna select, OK?

02:57

And then we're gonna left click on the NC program and

02:60

we're gonna call this NCOP one and I'm gonna say space

03:04

caliber front. So that way we know it's the NC program for the caliber front.

03:09

We are going to be machining the caliper back as a challenge.

03:13

And you should be able to follow all the same process that we

03:15

did to machine both the piston and this part of the caliber.

03:19

So now that we have our NC program,

03:21

we have the steps in place to create our NC code as well as the setup sheet.

03:26

But it's a great time for us to go back,

03:28

review our tool paths and rename them if needed.

03:31

The names that we see here will be displayed in the code.

03:34

So it's a good idea for us to name them something meaningful.

03:38

So in this case,

03:38

I'm gonna change adaptive one to rough caliper front and

03:44

this is what will be displayed in the NC code.

03:47

Our two D contour is going to be finish external.

03:52

Our two D pocket is going to be semi rough or

03:58

the bore tool path is going to be for us to finish the bore.

04:03

So finish bo

04:05

our two D pocket was for finishing the flats.

04:09

So we're gonna go ahead and just call it finish flats.

04:12

Our two D contour was to finish the caliper or the rotor relief area.

04:18

So we're gonna call this finish rotor relief.

04:22

And then our drilling, we're gonna leave it drill 12 and three,

04:26

our bore. I'm gonna leave that at bore and our two D chan,

04:29

I'm gonna leave it chan

04:31

if we right click and we edit the NC program and go to our operations,

04:34

we can see the names of all of these have updated.

04:37

So at this point, it's a good idea for us to right click and select post process.

04:43

When we post this again.

04:44

For me,

04:45

this is gonna open up in visual studio code depending on what

04:49

you have set for your text editor or your code reader.

04:52

It will open up in that for you.

04:54

For me, I just want to identify a few key areas.

04:57

First, I want to identify the tools that are listed at the top.

05:00

I want to identify the coordinate system. In this case, G 54

05:05

and make sure that my comments are coming through.

05:07

In this case, rough caliper front.

05:09

This can be saved again locally,

05:11

it can be saved in fusion team and this can be carried out to the machine.

05:16

The next piece of this is going to be our setup sheet.

05:19

We're going to right click and we're gonna select set up sheet from our NC program.

05:24

The setup sheet is going to be saved in the same location as your data set. By default,

05:28

it's gonna have the name of your NC program in this case, 10100. And we can select save

05:36

from here. We have a configurable setup sheet.

05:39

It'll be saved in the data panel in this project.

05:41

We can also save it or print it externally if needed.

05:45

When we look through here, we just want to identify some various basic settings,

05:50

the tools that are being used the estimated cycle time.

05:54

And as we scroll down the coordinate system location,

05:56

this is displayed very clearly in the image.

05:59

We can see the stock, we can see the caliper, we can see where the W CS is located.

06:04

It's listed as W CS one which is G 54.

06:08

And we can also see the stock size four by two by 1.75. And that's an XY and Z.

06:14

So we scroll down each of the tool paths are shown here

06:17

and we can get a good idea of the tool and the time it's going to take for each of those.

06:22

So now that we have all that information,

06:24

it's a good time for us to make sure the part is ready to be machined.

06:28

But before that,

06:29

make sure that everything is saved before moving on to the next step.

After completing this video, you'll be able to: 

  • Create a Setup Sheet.
  • Create an NC Program.
  • Post Process a CAM setup.

Video quiz

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(Select one)
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