Course challenge

Precision Machining Caliper – Back OP2

Course challenge: Create all toolpaths to machine the back half of the brake caliper OP2. 

The following steps are required:

• Dataset Setup – Consider using the caliper back from a previous course and setting up soft jaws.
• Tool Library Setup – Consider using the tools from the course but make any changes required for your shop.
• CAM Setup – Create a Setup for OP2.
• Toolpath Creation – Create toolpaths to completely machine the caliper back OP2 and ensure all sharp edges have a chamfer toolpath to debur.
• Simulation – Validate material removal through simulation.
• Documentation – Create setup sheets and NC programs for each operation and validate G-code.
• Machine – Set up and machine your parts, validating tool feeds/speeds, fixturing and order of operations.
• Refine – Even if you don’t plan on machining multiple parts it’s a good idea to take notes and refine the CAM program