• Fusion

Course 4 - Haas and Autodesk Fusion - Machined Part Finishing and Inspection

Learn how to create a new setup to machine the brake caliper held in soft jaws, machine all stock and finish the brake caliper, simulate all toolpaths, create documentation and NC program, load and verify a CNC program, machine a brake caliper, and inspect a final part.


Course overview

In this course, you create a new setup to machine the brake caliper held in soft jaws, machine all stock and finish the brake caliper, simulate all toolpaths, create documentation and NC program, load and verify a CNC program, machine a brake caliper, and inspect a final part.

After completing this course, you’ll be able to:

  • Create a CAM setup.
  • Create toolpaths to finish machine a part.
  • Use Simulation to validate toolpaths.
  • Create documentation and G-code.
  • Set up and machine a caliper in soft jaws.
  • Inspect a final part.

Get Fusion datasets and more from course downloads

Learners will find the Fusion files, drawings, blueprints, exercises, and step-by-step guides to accompany all course contents.

  • 7 Fusion files
  • 5 drawing files
  • 1 Haas tooling list
  • 1 Haas Tip of the Day list
  • 1 set of machining best practices
  • 22 step-by-step guides
  • 4 practice exercises
  • 5 challenge exercises, including a final course challenge

Course outline

20 min.

Getting started

Discover what you'll learn in this course and download the software and resources you need. 

 

Discover what you'll learn in this course and download the software and resources you need. 

 

 

 


1 hr. 55 min.

Create and rough a new setup for OP2

 Learn to create a new setup in an existing program using a new vise model with soft jaws.  You create a program to finish machine OP2 of a part and validate stock removal with simulation.  You create all required documentation and g-code, load and verify a program in machine control, machine a part and perform a final inspection.

In this module, you learn to create a new setup in an existing program using a new vise model with soft jaws.  You create a program to finish machine OP2 of a part and validate stock removal with simulation.  You create all required documentation and g-code, load and verify a program in machine control, machine a part and perform a final inspection.

After completing this module, you’ll be able to:

  • Create a CAM setup.
  • Use toolpaths to remove leftover stock from OP1.
  • Use 2D contour to finish machine the profile.

 

 


2 hr.

Create toolpaths to machine the caliper OP2

Learn to use toolpaths to finish various areas of the caliper reviewing in-process stock and tool changes for efficiency.

In this module, you will use toolpaths to finish various areas of the caliper reviewing in-process stock and tool changes for efficiency.

After completing this module, you’ll be able to:

  • Identify remaining stock on a model.
  • Use toolpaths to finish machine a part.

 

 


1 hr. 55 min.

Simulate toolpaths to validate stock removal

Learn how to use simulation to validate stock removal from a single setup as well as multiple setups to ensure all stock has been removed.  Learn to review machine simulation and create final documentation and output g-code to finish machine a part.

In this module, you use simulation to validate stock removal from a single setup as well as multiple setups to ensure all stock has been removed.  You  review machine simulation and create final documentation and output g-code to finish machine a part.

After completing this module, you’ll be able to:

  • Use simulation to validate stock removal.
  • Set up a machine simulation.
  • Create CAM documentation.

 

 


1 hr. 5 min.

Machine the brake caliper OP2

Learn to set up soft jaws on a machine, set up the WCS location and verify all tools.  You learn how to load a program, proof, and run a part.

In this module, you will set up soft jaws on a machine, set up the WCS location and verify all tools.  You will load a program, proof, and run a part.

After completing this module, you’ll be able to:

  • Set up soft jaws on a CNC mill.
  • Validate coordinate location and tools.
  • Load and verify a CNC program.
  • Machine a part.

 

 


2 hr. 10 min.

Final part inspection for the brake caliper

Learn how to perform an inspection on a machined part to verify accuracy to the blueprint and surface quality and completeness.  You will learn how to set up inspection in Fusion and manually enter inspection values to ensure they are within spec.  You will also learn how to set up a Probe Geometry cycle that can validate feature size and spec during the machining process.

In this module, you perform an inspection on a machined part to verify accuracy to the blueprint and surface quality and completeness.  You  learn how to set up inspection in Fusion and manually enter inspection values to ensure they are within spec.  You will  also learn how to set up a Probe Geometry cycle that can validate feature size and spec during the machining process.

After completing this module, you’ll be able to:

  • Review a blueprint.
  • Visually inspect a machined part.
  • Set up a manual inspection in Fusion.
  • Inspect dimensional accuracy of a part.
  • Use Probe Geometry

 


4 hr.

Course challenge exercise

Now that you've completed the learning material in this course, you can take the challenge exercise to measure your skills on the topics covered in this course. Follow the assignment directions below or download the PDF to follow along at your own pace. This is an optional assignment that you can share with your peers on your own.

Now that you've completed the learning material in this course, you can take the challenge exercise to measure your skills on the topics covered in this course. Follow the assignment directions below or download the PDF to follow along at your own pace. This is an optional assignment that you can share with your peers on your own.

 


45 min.

Final test

Ready to test your knowledge? Pass this required test with a score of 75% or more to complete the course and earn a certificate of completion.

 

Ready to test your knowledge? Pass this required test with a score of 75% or more to complete the course and earn a certificate of completion.


Teaching supplements

All instructor resources can be downloaded from the "Download teaching supplements" section. 

Instructor guide

Teach this course in the classroom. We've summarized the core Fusion skills in this course so you can familiarize yourself before delivering this content in the classroom. Download the instructor guide as a teaching resource, and work through the course and modules yourself to prepare for classroom, delivery. Additionally, download resources like software files, drawings, exercises, lectures, and more found throughout the course. 

Machining best practices

Machining best practices supports you in the CNC machining of the model engine rod soft jaw.  Review the process plan and cutting data for general guidelines to support you in this project. The sample setup sheet provides information about how the part was machined.  Post machining, inspect your part while reviewing the supplied detailed drawing, and populate the inspection report to verify acceptable part tolerances. The machining best practices includes a process plan, cutting data, setup sheet, and inspection reports.

Lectures

Lecture slides serve as supplementary resources, encompassing instructor lectures, handouts, and quiz materials, specifically designed to offer additional support and reinforce course topics.

Fusion step-by-step guides and slides

Step-by-step print guides are available for your students as accompanying instruction to the Autodesk Fusion video instruction. Step-by-step guides are also available as presentation slides to support classroom instruction.

Want to create custom learning playlists to share with your students?

Choose this course and other courses or modules offered by Autodesk to share with your students using Lists. Once you create a List, share the URL with your students and they can sign into their Autodesk Account to access. 

  • To create a List, select [+] 'Add to list' in the banner.
  • To share a list with others, set the list visibility to Public and share the link.

Announcements

This course includes several updates for April 2024.

Updates include:  

  • New Haas instruction video covering setup, machining OP2 of the caliper, visual and manual inspection, or the part and probing geometry.
  • Updated list of Haas Tip of the Day video resources.
  • New Rev D drawing files.
  • New Fusion files programmed for machining the complete brake caliper
  • Reorganized course downloads for easier access to Fusion files and resources.
  • Reorganized teaching supplements.